Polyvinyl alcohol is a kind of can't
directly through the polymerization of the monomers and polymers, because vinyl
alcohol monomer is not exist alone, it is very unstable, under normal
circumstances will spontaneously by intermolecular rearrangement into
acetaldehyde, so can not use vinyl monomer polymerization of polyvinyl alcohol.
The general method of polyvinyl alcohol preparation: first with vinyl acetate
monomer by polymerization of poly vinyl acetate, and then poly vinyl acetate
alcoholysis and hydrolysis of polyvinyl alcohol.
Vinyl acetate monomer for preparing poly
vinyl acetate is solution polymerization, bulk polymerization, emulsion
polymerization, suspension polymerization of four methods.
Bulk polymerization has the advantages of
high purity, production fast, short process flow, simple process, but because
no heat medium, along with the reaction, the viscosity of the system increases,
the reaction heat to evaporate, easy to generate local overheating, the product
color, even the implosion phenomenon, it is often used in a small amount of
polymer laboratory studies of preparation, dynamical study. Solution
polymerization method in the presence of solvents, chain transfer reaction is
easy to happen, the low degree of polymerization, but its degree of
polymerization and the molecular weight distribution is narrow, the products of
good quality, and easy to heat dissipation, the industry generally by solution
polymerization. Suspension polymerization is usually with water as medium, easy
heat dissipation and temperature control, the degree of polymerization and the
molecular weight is higher, but because of a small amount of residual
suspension products, post treatment is complex, the cost of production. Emulsion
polymerization with water as the dispersion medium, to facilitate heat
dissipation and temperature control, and the polymerization rate, molecular
quantity obtained high, but because the polymerized emulsion by condensation,
washing, dehydration, drying after processing, the production cost is suspended
high.
Vinyl acetate polymerization reaction is
exothermic reaction (89.2KJ/mol), remove the reaction heat and the reaction was
carried out with difficulty;, viscosity of polymerization system increases quickly,
the stirring is difficult, hot issues shift intensified reaction, prone to
implosion phenomena. This research used easy heat dissipation and temperature
control solution to prepare poly vinyl acetate resin polymerization, solvent is
methanol (reaction temperature and the boiling point close to), initiator azo
isobutyronitrile (two, reaction temperature on the decomposition temperature
range).